WAFFLE KNIT MERINO WOOL LAYERS

Around 130 years ago, a revolutionary design in wool wear was born in the midlands of England. There, at the time one of the world’s wool clothing manufacturing powerhouses (eventually supplanted by the industrial revolution boom seen in the late 19th century in the United States), knitters successfully created a “waffle knit” fabric designed to be at one moment breathable and the next highly heat retaining. How? More on that in just a moment. For the next century, wool layer fanatics became accustomed to this waffle knit design, which emerged as a timeless standard. And then, just like that, they fell out a favor to either synthetics or single-ply Merino Wool layer design. We asked ourselves here at Duckworth: “Why?” When you consider why the dimpled waffle-knit design was so popular in the first place - trapping air in those very same pockets when layered underneath another piece of fabric or freely allowing the passage of cool air when worn alone - why would anyone abandon wanting this useful tool in their arsenal? So we decided to pump fresh life into the concept, eventually developing Polaris: an American made Merino Wool base layer line infused with our premium Montana fleece and some modern tech upgrades. Beyond versatile and with such an understand performance capacity, we call the 175 grams per square meter Polaris the “Survival Kit Baselayer,” a name that speaks for itself. Available in crews, hoodies and henley. 

A woman camping in the mountains wearing a waffle kit merino wool layer.

HOW TO LAYER MERINO

Despite the classic Merino Wool base layer design application, Polaris is a bit more dynamic and is often selected as a layer to wear over our other base first layer fabrics Maverick and Vapor (in order to gain an extra base layer thermoregulating boost). Though, should you decide to wear it as a sole base layer layer, the soft profile and unmatched first layer heat retention will be more than enough for most weather conditions, especially for those who need to cool down quickly after stripping other layers off.

A woman buttons the top button of her merino wool waffle knit henley.

Merino Wool 101

Why do people wear Merino Wool for cold weather? Why do people wear Merino Wool for hot weather? The reasons can be incredibly diverse and a little tricky to figure out for someone just learning how to layer Merino Wool clothing for their own adventures. Check out this quick guide to get you started.